CLADMATE-02

Product Color :
Blue


Max. Service Temp :
1000 °C (1832 °F)


Bond Strength :
4742 psi

CLADMATE-02 is an advanced, high-emissivity, thin-film ceramic coating engineered for protection in severely corrosive high-temperature environments, including chemical processing, oil refining, and industrial incineration. This versatile, high-solids system offers superior protection against erosion and corrosion in high-temperature environments.

Key Features:

  • High-emissivity coating for improved thermal efficiency

  • Erosion and corrosion resistance up to 1,832°F (1000°C)

  • Zero VOC (Volatile Organic Compound) content

  • Extended shelf life of up to one year

Technical Specifications:

  • Application Method: Spray-applied

  • Dry Film Thickness: 200 – 300 microns

  • Composition: High-solids coating with evenly distributed hard ceramic particles

  • Microstructure: Dense, resistant to erosion under elevated temperatures

Performance Benefits:

  • Versatile Protection: Effective for both carbon and stainless-steel tubes

  • Slagging and Fouling Mitigation: Helps reduce buildup on boiler surfaces

  • Permeation Prevention: Suitable as a thermal spray sealer in high-temperature environments

Application Process

CLADMATE-02 bonds well to properly prepared carbon steel or stainless-steel substrates. Upon curing, it forms a durable ceramic coating that provides long-lasting protection.

Ideal Applications:

  • Fired heater tubes and process vessel internals in chemical and petrochemical plants
  • Crude preheat train and atmospheric distillation furnace components in oil refining
  • Reactor and heat exchanger surfaces exposed to H₂S, sulfidic, and chlorinated process streams
  • Combustion chamber and flue gas ductwork in industrial and hazardous waste incineration
  • High-temperature surfaces in environments with simultaneous corrosion, erosion, and fouling

Choose CLADMATE-02 to protect industrial surfaces against severe corrosion mechanisms  including sulfidic attack, chloride-induced oxidation, and high-temperature fouling in environments operating up to 1,000°C.

  • Temperature Resistance: Up to 1827°F (1000°C)

  • Properties: Corrosion and erosion resistant

  • Thermal Characteristics: Non-insulating

  • Performance Benefits: Reduced slagging and fouling

  • Chemical Resistance: Resistant to gases, oils, solvents and most acids

  • Safety Features: Non-toxic and odorless

  • Compatibility: Adheres to carbon steel, stainless steel, refractory and other organic surfaces

  • Bonding: Excellent mechanical bonding

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